Dairy and Sanitary Tube Fittings

Dairy and Sanitary Tube Fittings Manufacturers and Exporter, Supplier and Stockist

Karwad Steel and Engineering is a manufacturer and supplier of all types of pipe fittings,flanges and valves. Our products are manufactured in accordance with required standards using various materials such as carbon steel, stainless steel and alloy steel. With rich experience and advanced technology, we ensure that all our products meet the highest quality specifications.

Product Introduction:

Dairy and sanitary tube fittings are a type of fitting used in the dairy, bio-pharma and food industries to connect and disconnect tubes and hoses in a sanitary manner, ensuring the integrity of the process fluid and preventing contamination. These fittings are designed to meet the stringent requirements of these industries, providing a secure, leak tight connection that can withstand the rigors of cleaning and sanitizing. The design and construction of dairy and sanitary tube fittings are critical to their performance, with materials such as stainless steel, specifically AISI 304, 316 and 316L grades, being used to ensure corrosion resistance and durability. The internal surface of these fittings are generally electropolished or mechanically polished to a high finish, reducing the risk of bacterial growth and making them easier to clean. The range of dairy and sanitary tube fittings includes various sizes from 1/2" (15 mm) OD to 12" (300 mm) OD, with thicknesses of 16swg, 14swg and 12swg, catering to diverse industry requirements. These fittings are designed to meet various industry standards such as SMS, IDF, DIN, ISO and ASME BPE, ensuring compliance with regulatory requirements. The fittings are available in different finishes like electro polished, mirror and matt finish, to suit specific industry needs.

The various components of dairy and sanitary tube fittings include welded ends or expanded ends, bends, tees, crosses, reducers, unions, valve clamps with ferrules, clamps (pipe holding) with couplings, nipples and base plates, which are carefully designed and manufactured to ensure a secure and reliable connection.

Types of Dairy and Sanitary Tube Fittings

• 1. Tri-Clamp Fittings: Tri-clamp fittings consist of a clamp, two ferrules and a gasket, allowing for easy assembly and disassembly.
• 2. Welded Fittings: Welded fittings are permanently attached to the tubing via welding techniques, providing a strong and leak proof connection.
• 3. Threaded Fittings: These fittings feature internal or external threads for screw connections, offering a secure join but may not be as sanitary as other types since they can harbor bacteria in the threads if not properly cleaned.
• 4. Butt Weld Fittings: These fittings are joined to the pipe by welding at the ends, providing a smooth transition and reducing fluid turbulence, making them suitable for sanitary applications.
• 5. Flanged Fittings: Flanged fittings use a flat rim (flange) that is bolted to another flange, allowing for easy access and disassembly. They are often used in high pressure systems and for connection to large tanks.
• 6. Compression Fittings: Compression fittings utilize a compression mechanism to secure pipes together without the need for welding. They are easy to install and can be adjusted for various tube sizes.

Applications:

• 1. Dairy Industry: Dairy and sanitary tube fittings are used in milk processing, cheese production, yogurt manufacturing and other dairy product processing applications, ensuring the integrity of the process fluid and preventing contamination.
• 2. Bio-Pharma Industry: These fittings are used in biotechnology, pharmaceutical and biomedical applications, where high purity and sanitation standards are critical such as in vaccine production, bioreactors and fermentation systems.
• 3. Food Industry: Dairy and sanitary tube fittings are used in food processing, beverage production and packaging applications such as breweries and soft drink manufacturers, to ensure the quality and safety of the final product.
• 4. Pharmaceutical Industry: Dairy and sanitary tube fittings are used in pharmaceutical applications such as tablet and capsule manufacturing, where stringent standards of purity and sanitation are essential.
• 5. Biotechnology Industry: These fittings are used in biotechnology applications such as bioreactors, fermentation systems and laboratory equipment, where high purity and sanitation standards are required.
• 6. Industrial Applications: Sanitary fittings are utilized in industrial applications such as heating and cooling systems, where food grade sanitation is required and in fluid transport processes that demand sterile conditions.